Master Sword – Dec 2013

I’ve created another Master Sword with updated models, a new mold, improved gems and tongs, and a significantly improved blade!

Check out my Step-by-Step here: Link



3D Printer up and running

My Solidoodle 3 arrived a week ago, and I’ve been having some fun.

The first hour:


There have been successes: (The first 48 hours)


And some failures: (PSA: Make a filament guide)


Once I wrap up some current projects, I hope to compose a very detailed post about the pros, cons, and what to expect from this 3D printer.

November 2013 – Update

Here’s a quick update on current happenings and projects:

  • Our new 3D printer is currently en route. Looks like it will arrive in a week.
  • I’m making new molds for the Skyward Sword hilt, and getting a set of blades machined with a CNC mill. These will be the best ones yet.
  • I’ve had a few requests for designing a scabbard for the Skyward Sword. Design work is 65% complete, materials have been ordered, and the first few will be ready this month.
  • I’ve been investigating aluminium casting, should have a set-up ready for Spring 2014.
  • Fellblade is coming along nicely. I hope to have one ready for the Child’s Play Charity Dinner and Auction.
  • I’ve sourced some references for the First Tsurugi and Dragon Dagger designs – really looking forward to these.
  • There’s also a super top secret project in the works. More news to follow.

A Warrior’s Weapon

For the Bat’leth, I started with a few difference references to get the scale and shape correct.



The first draft looked like this:



I showed it off to a fan form for them to tear it apart. They exceeded my expectations, and directed me to an episode of Deep Space 9: (relevant clip at 22:39)

DAX: Computer. I want a Klingon bat’leth, tip to tip one hundred and sixteen centimetres, weight five point three kilos with an exterior handgripping diameter of five centimetres. Blades composite baakonite.

KOLOTH: Ah, a warrior’s configuration. Now what are you going to do with it?

I went back the sketch, increased the size and thickness, and changed the shape to get the weight spot on.

Batleth - Sept 16

Then I cut it on the CNC plasma cutter:


Here’s the product so far:





Next up, I’ll want to invent a grinder attachment to make these long edges much safer to grind.

Estimated project completion: November 2013

Website Up!

Website is now up!

Updated Current Projects List – Link

The Legend of Zelda – Master Sword

  • Added New Step-by-step – Link
  • Added New Gallery – Link